CAPS

How the CAPS^® Closed-loop System Works:

CAPS Total Function is the most productive system in the world for split case picking of fast-moving items.

1. A batch, wave, or all the day's orders are processed on your Host Computer. Before picking activity begins, you can analyze the data to balance zones and restock to prevent stockouts. The orders can go to the pick lines via file download.

2. Each pick zone has its own 16-digit Zone Controller. It displays the number of each active order, providing easy reference for the picker. When the order is complete, the picker requests a new order by pressing the "NEXT" button.

Typically mounted in the vertical channel above the top shelf where it is visible to all pickers in the area, the Zone Threshold Module tri-lamp indicator keeps pickers informed of the status of orders entering their zone.

Green: Density of orders can be handled by that picker.
Amber: Pick density is increasing beyond the capacity of the picker. To prevent a slowdown, assistance is needed from the downstream picker.
Red: Very heavy order density will require assistance from several downstream pickers.

3. The highly visible Bay Lamp on each flow rack bay indicates that the current order has picks in that bay. When all the picks in that bay are completed, the Bay Lamp goes out.

4. Pick Modules in front of each SKU tell the picker where to make picks and in what quantity. As each pick is complete, the picker pushes the button; the light goes out, and the completed pick is reported to the computer. The pick module can also be used to report shorts and stockouts.

5. The CAPS Server and Printer provide warehouse supervisors with instant access to current picking activity. Each order is tracked as it moves through the system. Backlogs and bottlenecks are highlighted. Orders can be canceled, reviewed, or entered and rushed. Management reports can be displayed graphically or printed out on the spot.

6. Data on order completions, shorts, stockouts and canceled orders are captured by CAPS with no writing, no paperwork. It is immediately available for post processing by your computer. This closes the loop quickly, economically and accurately.